This isn’t theory. This is what we do—now we do it for others.

PROJECT

B2 Bike Travel Case

CLIENT

Orucase

SERVICES

Product Design + Manufacturing

CA703489-4.jpg__PID:b425e8d8-85ae-4dbb-802d-458e598a54b8

The B2 didn’t start as a product—it started as a problem.

As former professional cyclists chasing races across the country, we were constantly battling airline fees and travel headaches. Every oversized bike case meant another $200 each way. So we asked a simple question: What if we could fly with a full-sized bike—without paying oversized fees?

With no real blueprint to follow, we went hands-on. We started cutting patterns, sewing prototypes, and testing them on the road. We experimented with high-density foams, modular padding systems, and creative folding patterns that minimized the case’s footprint without compromising protection.

Early prototypes were stitched in-house, refined after every trip, and reworked again until the process was dialed. We leaned on our background—not just as athletes, but as builders—obsessing over seam alignment, fabric tension, and zipper strength. Then we took it further, incorporating compression-molded armor panels to reinforce high-impact zones and provide structure with minimal weight.

Sourcing was its own adventure. We crossed four countries to find the right manufacturing partner—someone who could meet our demands for durability, precision, and flexibility. Along the way, we vetted material vendors, toured factories, and stress-tested every iteration to ensure the B2 could withstand everything from rogue baggage handlers to gravel-strewn shuttle vans.

The result? A bike travel case that redefined what compact, airline-compliant protection could look like. Lightweight enough to dodge oversize fees, rugged enough to trust with your race bike, and smart enough to make travel a little less chaotic.

The cycling industry took notice. The B2 was awarded Best of Sea Otter by Bicycling Magazine, earning praise for its innovation, durability, and rider-first design.

Orucase - B3 - Color & Texture exploration 01.jpg__PID:33dc96f6-7516-4b76-a8cf-bf210a7814f1

Orucase started with a simple mission: build a bike case that could survive the realities of travel without racking up oversized baggage fees. What began as a personal solution soon gained traction—and grew into a global brand. Today, Orucase products are distributed internationally and trusted by cyclists on six continents. Our flagship B2 Travel Case has logged over one million flights and has become the preferred choice of cycling industry professionals, from pro athletes to team mechanics. Along the way, we’ve earned media recognition, design awards, and a reputation for pushing the boundaries of what softgoods can do. Orucase is proof of what happens when real-world experience, design obsession, and technical grit come together to solve the problems others overlook.

Get In Touch

In The Area?
7485 Longley Lane
Suite E
Reno, NV 89511

Office Hours
Monday - Friday
10-4pm

Support
Design@orucase.com